We’ve seen how cymbals are made, now find out how the drumsticks that are used to play them are born. Vic Firth shares footage from inside their factory, where they transform sticks of freshly-cut wood into their premium 5A American Classic sticks, then precision matches them for weight and pitch to ensure perfect pairs.
THE BEST Making
The Q decided that ordinary matches weren’t big enough for him, so he went ahead and made five giant-sized matches out of wood, rope, and a homemade mix of incendiary chemicals like the ones on a real match head. To complete the set, he built a wooden matchbox with a sandpaper striker on its side.
Go on a fascinating journey through Zildjian’s Norwell, MA factory, home of the world’s most sought after cymbals. Watch as metal castings are flattened, trimmed, hammered, milled, and gradually worked into the ideal shape for producing the perfect sound. We love that they didn’t cover up the factory sounds with music.
What starts out as a few styrofoam spheres, aluminum foil, and some hunks of clay serves as the casting form for an incredibly detailed monster sculpture, courtesy of artist Nick Brown of LoreCraft. The finished piece has even got spikes and teeth that glow under black light.
Ollari’s shows us how to take slats of wood from a rickety old door and pallets to create a nifty new piece of outdoor furniture. If you put your mind to it, it’s amazing what you can achieve with a saw, some screws, and glue. We dig the burnt look of the finished piece.
The Hamster Miniature Studio 2 aka “HMS2” specializes in making really tiny objects. Recently they decided to try their hand at crafting a pair of eyeglasses. They have see-through lenses, and are hinged so they can fold. If our action figures ever have a vision problem, we know where to turn.
Take a tour of the Matco Tools factory for a look at how they make their incredibly durable ratcheting wrenches. As part of the assembly process, they incorporate high-tech processes like friction spin welding and induction heating to increase the durability of their hand tools.
Jackman Works loves to make things by recycling old wooden shipping pallets. In this video, he takes a bunch of the beat up old wood, slices it into sheets, laminates them, and trims them into some sweet looking, street-style skateboards. It’s interesting to see how he shapes the wood with the vacuum bag.
Science Channel’s How It’s Made takes us inside of the Kenda tire factory for a look at the fascinating and complex process of transforming various rubber compounds into knobby, rugged mountain bike tires. The machine that applies the texture really is like a giant waffle iron.
After reading Adam Savage’s book Every Tool’s a Hammer, maker Peter Brown was inspired to try and use the book itself as a hammer. To turn it into a useful tool, he had to coat each and every page of the book with resin to harden it into a sturdy laminate known as Micarta – often used for knife scales.
If you’ve played badminton, you’re familiar with these feathered playing pieces, also known as “birdies.” In this clip from Science Channel’s How It’s Made, you’ll go inside a factory where they still make them with actual duck feathers. The process is surprisingly hands-on, given the volume of birdies they churn out.
Woodworker Lignum has made some pretty cool furniture over the years, and this build is definitely among his coolest. He created this table by laminating together blocks of wood then scorching it with a torch to give it the look that a fire burnt its insides out. We imagine it smells like a campfire too.
Maker Ivan Miranda’s decided to see if he could modify a remote-controlled car so it can drive upside-down on the ceiling. He added a pair of powerful fans to create downforce (or is it upforce?) It took some trial and error, but he ultimately got it to work. Of course, he could have just bought one of these.
In this clip from Science Channel’s How It’s Made, they take us inside a factory that makes ridiculously small and precise drill bits – the kind that might be used by a dentist to put holes in your teeth. The flutes on the bits are so small that a microscope must be used to view them.
Woodworker Matt Jordan shares an immensely satisfying woodturning video, in which he transforms a lumpy hunk of apple tree trunk into a beautiful work of functional art – though the final piece wasn’t exactly what he planned to make. The fillers are a mix of blue mica dust and ground coffee.
While you can readily purchase a plastic cosplay replica of the Infinity Gauntlet, the real deal would certainly have been made out of metal. Prop and armor maker David Guyton decided to see if he could recreate Thanos’ killer glove out of 18-gauge brass, and the resulting piece is a true work of art.
Did you know that many bike tires contain a metal wire to form their bead? Metalsmith shurap decided to see if he could extract the steel from eight old tires and melt it down to form it into a damascus steel blade. We don’t quite understand the use of the pepper in the process though.
The Q has built some pretty nifty mechanical contraptions from cardboard, and here’s another. Watch as he turns a mix of cardbaord, paper, rubber bands, springs, and popsicle sticks into a working model of a 7-segment numeric display, like you might find on alarm clock.
Building an actual house requires lots of different skills. OUROBOROS ARQ shows how you can apply the same experience and materials to the creation of a miniature dwelling, as they lay down a concrete and rebar foundation, erect beams and walls, lay bricks and install a tile roof for their literally tiny house.
Take an inside look at the Vincent Bach factory, where they handcraft premium brass instruments. In this clip, watch as craftspeople transform stamped sheets of brass into a variety of precision trumpets for professional musicians. Along the way, you’ll learn about how a trumpet works too.
Builder John Malecki teamed up with the Black Rifle Coffee Company to create a new conference table for their office. What they came up with is a truly awesome design that combines the company’s crosshair logo with about 5,000 bullet shell casings set into see-through epoxy resin.
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