This classic How It’s Made takes us inside the Dubble Bubble factory, where they make mass quantities of chewy, fruity gum meant for blowing bubbles. And if you ever wondered if it was okay to swallow your gum, the “made of plastics and rubbers” bit might dissuade you.
THE BEST Factories
Did you know that plastic bottles are blown like glass? Us neither. Here’s a look at a fascinating machine which takes small plastic tubes, heats them up, and then blows them into a mold to make water bottles. The same basic process is even used for big 5-gallon bottles.
A wonderfully satisfying bit of engineering porn showing off a slick modular tooling machine. The Bihler Leantool system is used in factories to form and cut wire and rolled metal into precisely bent shapes, such as chain links, hooks, and other small, high volume parts.
Suitcases can be made from fabric or even metal, but there’s no more satisfying way to produce a bag than to form it out plastic. This brief video shows off the process of shaping a suitcase by molding a thick polycarbonate sheet around a heated form. More here.
Go inside a factory where they manufacture polyurethane skateboard wheels. After using CAD tools, metal molds are milled for the liquid plastic, which is baked, polished, and printed with a design. As one commenter suggested, aluminum wheels would look pretty sweet.
It’s both a useful packing material and a wonderful plaything for fidgeters like us. Now go inside Sealed Air’s factory and see how they make their official BubbleWrap brand bubble wrap. It’s interesting that the first bubble wrap machine was designed to make wallpaper.
Aircraft maker Airbus presents video footage of its funky looking A330-based jumbo jet as the first plane makes its way through the factory. The BelugaXL’s unusual shape is designed to provide cargo capacity for large airplane parts like wings. Watch it take flight here.
Whether you call them “sprinkles,” “jimmies,” or “hundreds and thousands,” these candies are a fun way to add edible color to desserts. Go inside the Cake Mate factory to see the process that transforms shortening, sugar, colors, and flavorings into this festive topping.
LEGO builder Daniele Benedettelli created a working miniature car assembly line. It can pick and place the requested body colors, then snaps the car together. The tiny factory was designed as a test bench for Eclipse Papyrus, a language for automation and industrial processes.
They may not be the most natural or healthy baked goods, but there’s no question that Hostess cakes are popular. In this clip from INSIDER, inside the Emporia, Kansas factory that cranks out hundreds of millions of snack cakes each year. THIS IS WHY WE’RE FAT.
A look inside the Duck Brand duct tape factory, where they transform rubber, gauze, and plastic into the super sticky, super strong material that’s a staple of every workshop. We wonder how quickly the Mythbusters could have built their duct tape canoe with that giant roll.
An extensive look inside the Roma Prince pasta factory in Costa Rica where a factory line engineered by Pavan continuously cranks out a stream of delicious noodle ribbons, ready for us to add pasta sauce, cheese, and meat to. Anyone else craving Italian for dinner?
We’re guessing not much has changed about the way candles are made since this film was made over 50 years ago, showcasing the assembly line at Price’s Patent Candle Co. and waxing philosophical (pun intended) about the ways in which candles play a part in our lives.
We recently were given the unique opportunity to fly to Japan to visit Tohoku Pioneer Corporation’s factory. We learned how they design, engineer, and build some of the world’s best sounding speakers, from affordable car speakers to high-end audiophile equipment.
Porsche posted this cool behind-the-scenes video, which shows off some of the assembly process of its awesome gold and carbon fiber 911 Turbo S Exclusive Series. Watching the body meet the chassis was particularly satisfying, as was the Porsche logo on the wheels.
Back in 1995, Michael Jackson asked someone at Sony Music to explain how Compact Discs were manufactured, so they put together this factory tour video just for him, while producing his album History. It’s a fun time capsule, and a perfectly awkward corporate video.
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