A mesmerizing look at a machine designed for the high-speed production of paper cups. It starts out with flat sheets of paper, rolls them onto a form, glues the seam, then adds the bottom, and eventually rolls the top edge, cranking out as many as 130 cups per minute.
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South African bathroom fixture company Ceramic Industries takes us inside of their Betta Baths factory for a look at the production process for its bathtubs. Each one starts out as a flat sheet of acrylic, which is then heated and formed using vacuum molds, covered with a fiberglass and resin spray, then baked.
Everyday car tires are made mostly by machine, but the high-end tires used for racing are made by hand. In this clip from Street FX Motorsport TV, they take us inside Michelin Motorsport’s HQ in France for a look at the tire-making process, building up layer by layer of rubber, textiles, steel, and adhesive on spinning drums.
Rather than just show you how one thing is produced, this extensive playlist from Science Channel includes factory footage from 200 different items. From industrial fans to orange juice, from ketchup to luxury sports cars, there’s something here for just about every interest. So click play, and head down the rabbit hole.
Easter just isn’t Easter without some Peeps. Take a 360º video tour of the Just Born candy factory with Food Network to see how these colorful marshmallow treats are born, including a part of the assembly line called the “Sugar Shower.” Did she really use the word “peepsinality” or were we just hearing things?
While there’s something to be said for pricey limited-edition watches, Timex has a reputation for producing high quality time pieces that are still affordable. Go inside the Timex factory in Cebu, Philippines for a look at how they crank out so many watches, while still producing them with quality.
Ever wonder how they make coils of sheet metal? This fascinating footage captured by Sweden’s Dalarna University at the SSAB hot rolling mill shows how a giant slab of steel is heated, then cleaned, roughed, and rolled through a series of machines into gradually thinner and thinner layers.
We’ve seen what the insides of a bowling ball look like. Now see those balls get that way in this clip from How It’s Made, starting out with a soupy goo for its core, wrapped in polymer and polyurethane layers, and then sanded. We were most surprised by the odd shape of the core.
How It’s Made takes us inside of the Baby-Foot Sulpie factory, where they make premium foosball tables. Watch as the players are cast from molten metal, then painted before being assembled onto stainless steel rods and placed into their permanent places on a handcrafted wooden foosball field.
New York City sees many of its stop signs and other street signs vandalized or stolen each year. Between replacements and other projects, the Department of Transportation’s Queens sign shop makes over 100,000 new signs each year. Insider takes us inside the facility for a look at the work that goes into this laborious process.
Prima Power shows off the power and speed of one of its impressive fiber lasers. Their 6kW Laser Genius slices through sheet metal of varying thickness like a hot, razor-sharp knife through butter. We can’t believe how easily it got through that metal at 1:20. More laser porn here.
This footage from Chinese company Jiake Machine shows the process of taking coiled wire and transforming it into a sturdy mesh for fences or construction. The automated system pulls wires from dozens of spools, and feeds them through a massive welding rig that spot welds each intersection, with the mesh emerging from the other side.
As we’ve moved away from print and towards digital reading, highlighters aren’t as popular as they once were. But these fluorescent pens are still pretty cool for making art. Science Channel’s How It’s Made shows the process of molding the plastic bodies, filling their nibs with ink, and testing them for smooth flow.
When you pop open a bottle of wine, it’s easy to forget that its stopper comes from a tree. This footage captured by oenophile Jamie Goode at Portugal’s Cork Supply shows us the labor that goes into cutting pieces of cork tree bark, and punching out individual pieces. We wonder what they do with the leftover bark.
Popular Mechanics presents the best kind of factory video – one without narration or commentary. This clip will get your sweet tooth buzzing as workers at Hammond’s Candies plant make candy canes, marshmallows, and other goodies the old-fashioned way. The Denver-based company has been creating sweet treats since 1920.
Making waffle cones at home is pretty darned easy to do. But when you need to churn out millions of these tasty treats every month, you need some serious industrial equipment. In this classic video from How It’s Made, they show us just how factories mass-produce waffle, sugar, and cake cones.
While humans are still very much a part of assembling vehicles, robots are often used for the heavy lifting and dangerous tasks like painting and welding. Watch in awe as an army of 45 KUKA robots work in harmony at MAGNA Presstec to create frames for the Mercedes-Benz G-Class SUV.
This excerpt from Science Channel’s How It’s Made takes us inside of a factory that churns out millions of paintballs every year. It turns out these painful projectiles are basically made from the same stuff that gummy bears are made of – though we bet they don’t taste as good.
When you think about it, it’s pretty impressive how a tape measure can neatly coil up 15 or more feet of metal into a case you can clip onto your belt loop. Science Channel’s Machines: How They Work dissects the modern tape measure to show us its inner workings.
Spiral staircases offer a stylish way to add access to another level without taking up too much space, though they’re made in a very different way than traditional stairs. How It’s Made shows us the modern way of making these staircases using metal platforms and wood decks. The railings look like the trickiest part.
The Big Green Egg is one of the most desired objects for backyard cooks, with its ability to turn out delicious charcoal grilled foods year round. Now, take a trip inside the factory where they’re made, and see how their ceramic construction has more in common with making pottery than making conventional grills.
In this vintage 1959 newsreel from British Pathé, we go inside a UK factory where they transformed gold bars into incredibly thin sheets of gold leaf. According to the narrator, a single gold bar could cover 9000 square feet with the leaf it produced. We’ve got tendonitis just watching the guys doing the hand-hammering process.
In the mood for some ice cream cake? Check out this footage that Michael Wilson-Roberts captured inside UK ice cream maker Wall’s factory back in 2002, as machines churn out delicately rippled layers of ice cream and chocolate for those fancy looking Viennetta frozen desserts.
Discovery UK digs into the How It’s Made archives for this brief look at the process that goes into creating traditional magnets. After melting a cocktail of various metals in an electrical induction furnace, the fiery metal is poured into sand molds, then cooled, separated, and charged with multiple electromagnetic fields.
A classic segment from How It’s Made which shows the process of transforming latex rubber into condoms. Obviously, it’s important that they don’t break, but we’re not sure what real world scenario they’re trying to simulate with that inflation test. We’re thinking they just do that one for fun.
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