THE BEST Factories

Handmade Candy Factory

Handmade Candy Factory

Popular Mechanics presents the best kind of factory video – one without narration or commentary. This clip will get your sweet tooth buzzing as workers at Hammond’s Candies plant make candy canes, marshmallows, and other goodies the old-fashioned way. The Denver-based company has been creating sweet treats since 1920.

How Ice Cream Cones Are Made

How Ice Cream Cones Are Made

Making waffle cones at home is pretty darned easy to do. But when you need to churn out millions of these tasty treats every month, you need some serious industrial equipment. In this classic video from How It’s Made, they show us just how factories mass-produce waffle, sugar, and cake cones.

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How Highlighters Are Made

How Highlighters Are Made

As we’ve moved away from print and towards digital reading, highlighters aren’t as popular as they once were. But these fluorescent pens are still pretty cool for making art. Science Channel’s How It’s Made shows the process of molding the plastic bodies, filling their nibs with ink, and testing them for smooth flow.

Robots Make an SUV Frame

Robots Make an SUV Frame

While humans are still very much a part of assembling vehicles, robots are often used for the heavy lifting and dangerous tasks like painting and welding. Watch in awe as an army of 45 KUKA robots work in harmony at MAGNA Presstec to create frames for the Mercedes-Benz G-Class SUV.

How Paintballs are Made

How Paintballs are Made

This excerpt from Science Channel’s How It’s Made takes us inside of a factory that churns out millions of paintballs every year. It turns out these painful projectiles are basically made from the same stuff that gummy bears are made of – though we bet they don’t taste as good.

How a Tape Measure Works

How a Tape Measure Works

When you think about it, it’s pretty impressive how a tape measure can neatly coil up 15 or more feet of metal into a case you can clip onto your belt loop. Science Channel’s Machines: How They Work dissects the modern tape measure to show us its inner workings.

How Spiral Stairs Are Made

How Spiral Stairs Are Made

Spiral staircases offer a stylish way to add access to another level without taking up too much space, though they’re made in a very different way than traditional stairs. How It’s Made shows us the modern way of making these staircases using metal platforms and wood decks. The railings look like the trickiest part.

Making Big Green Eggs

Making Big Green Eggs

The Big Green Egg is one of the most desired objects for backyard cooks, with its ability to turn out delicious charcoal grilled foods year round. Now, take a trip inside the factory where they’re made, and see how their ceramic construction has more in common with making pottery than making conventional grills.

The Art of Gold Beating

The Art of Gold Beating

In this vintage 1959 newsreel from British Pathé, we go inside a UK factory where they transformed gold bars into incredibly thin sheets of gold leaf. According to the narrator, a single gold bar could cover 9000 square feet with the leaf it produced. We’ve got tendonitis just watching the guys doing the hand-hammering process.

Making Viennetta Ice Cream

Making Viennetta Ice Cream

In the mood for some ice cream cake? Check out this footage that Michael Wilson-Roberts captured inside UK ice cream maker Wall’s factory back in 2002, as machines churn out delicately rippled layers of ice cream and chocolate for those fancy looking Viennetta frozen desserts.

How Magnets are Made

How Magnets are Made

Discovery UK digs into the How It’s Made archives for this brief look at the process that goes into creating traditional magnets. After melting a cocktail of various metals in an electrical induction furnace, the fiery metal is poured into sand molds, then cooled, separated, and charged with multiple electromagnetic fields.

How Plywood Is Made

How Plywood Is Made

If you’ve ever wondered how trees are turned into plywood sheets, this video will answer your question. Paulownia shows us how a log is shaved into a ribbon of flat, pliable veneer, which is dried, layered, glued, pressed, then trimmed to form strong, flat boards.

How Condoms are Made

How Condoms are Made

A classic segment from How It’s Made which shows the process of transforming latex rubber into condoms. Obviously, it’s important that they don’t break, but we’re not sure what real world scenario they’re trying to simulate with that inflation test. We’re thinking they just do that one for fun.

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How Heat Sinks Are Made

How Heat Sinks Are Made

Take an up-close look at the surprising process that goes into making the stacked fins of a heat sink. Rather than casting the aluminum cooling device, they’re made by shaving the fins out of a solid block of metal, and bending them into place.

How Rubber Balls Are Made

How Rubber Balls Are Made

Ever wonder how they make basketballs or other bouncy rubber balls? It’s not as simple as just blowing up a rubber balloon. Science Channel’s How It’s Made visited a ball factory to walk us through the fascinating process, which includes making an inflatable bladder, then wrapping it in nylon thread and a segmented rubber skin.

How It’s Made: Candy Canes

How It’s Made: Candy Canes

It may not be Christmas quite yet, but it’s always a good time for candy. Sit back, relax and enjoy the fascinating process behind the creation of these colorful holiday treats, from machines that pull hot sugar, to ones that transform a 100 lb. block of candy into a thin and twisty rope.

How Speakers Are Made

How Speakers Are Made

We previously visited a speaker factory, but couldn’t share any video footage. How To has posted a pair of videos which show a bit more of the process. After the metal speaker baskets are prepared, it’s a time-consuming process to attach each part with just the right amounts of specific glues as each speaker spins around.

How Colored Pencils are Made

How Colored Pencils are Made

We’ve seen footage of pencils being made before, but the guys at Faber-Castell want us to know that their process is the best. Watch as they make black leads from graphite and clay, and colorful ones from powders and wax, then sandwich them into wooden shells, and paint them to match.

How Matches Are Made

How Matches Are Made

How It’s Made presents a brief look at the process of making safety matches. The chemical process isn’t all that interesting, but it’s the machine that magically grabs and stands up over 2 million loose matchsticks per hour that’s truly amazing.

Abandoned Clothing Factory

Abandoned Clothing Factory

Urban explorers The Proper People, Broken Window Theory, and Tobi Urbex take us deep inside a defunct textile factory in Italy. Along the way, they encountered all manner of items just left to rot, from countless vintage computers, to company records, to numerous articles of clothing… and huge mounds of pigeon droppings.

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Candy Baller Machine

Candy Baller Machine

We always thought that round candies were made using molds, but it turns out some of them are made by spin-carving spheres from a rod of sugar, like the ones shown in this video from candy machinery maker Loynds. We want to see a Bingo ball picker that works this way.

Inside the BMW Motorbike Factory

Inside the BMW Motorbike Factory

Exceptional Engineering takes us on an in-depth tour of the massive BMW motorcycle factory in Spandau, Germany, where it takes humans and robots working in concert just two hours to crank out one of their S1000RR superbikes from start to finish. Each motorcycle’s 4-cylinder engine is also hand-built in the same facility.

How Dr. Martens Are Made

How Dr. Martens Are Made

Insider visited Dr. Martens’ only shoe factory in the UK to give us a peek at how the company makes its famously tough-as-nails shoes and boots. The factory employs 50 people, who make about 100,000 pairs every year.

Metal Spinning

Metal Spinning

An amazingly satisfying demonstration of a skilled metalworker converting a flat disc of metal into a smoothly curved one, by spinning it at a high speed around a form, then pressing against it with shaping tools. The technique is used to make conical or domed shapes.

High-speed Meat Slicer

High-speed Meat Slicer

Next time you go to the deli and it takes them 5 minutes to slice your meat, ask them to replace their machine with the TEXTOR TS700-UB. This industrial slicer spins up to 2000 rpm, cranking through pepperoni, bacon, and other meats, and neatly stacking them in the process.

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