For this project, metalsmith Shurap created a gigantic chisel using numerous layers of steel. The oversized tool is designed for woodworking, but is so beautiful that it could just be a work of art on a stand. Watch how the intricately-carved handle was made here.
Did you know that many bike tires contain a metal wire to form their bead? Metalsmith shurap decided to see if he could extract the steel from eight old tires and melt it down to form it into a damascus steel blade. We don’t quite understand the use of the pepper in the process though.
Metalsmith Koss walks us through the process of taking an old, worn file and transforming it into a shiny new knife. The finished tool uses reshaped and sharpened steel from the file, with the addition of new G10 scales for its handle. We love how he preserved the texture of the file as part of the blade design.
Metalsmith Miller Knives is at it again, this time digging into his bin of hardware to create a teensy version of a Japanese Kunai throwing knife from a stainless steel bolt. It might not be the most effective weapon at this size, but it still is pretty stabby.
How to Make Everything decided to how many U.S. one cent coins it would take to make a copper sword. He first had to separate older and newer pennies to get the ones that are mostly copper, then set about the task. We’d love to see the blade patina over time.
At first we thought shurap was fixing a bowl of cereal for Bender the robot, but what he’s actually doing in this video is creating a hardened damascus steel knife by melting together spring washers and powdered iron and smashing them together, over and over.
Essential Craftsman decided to see if he could use his blacksmithing forge to cook a pizza. He let it “cool” to about 800ºF before sliding the pizza in, baking it perfectly in 95 seconds. We wonder if he could do it in less time at full heat, or if it would just burn it immediately.
One of the most necessary tools in any woodworker’s toolbox is the drawknife. Watch as blacksmith Torbjörn Åhman walks us through every step of the process to turn a hunk of steel into a useful tool. We love how one of the tools he uses in his craft is a log. (Thanks Victor!)
Appropriately named metalsmith Alec Steele starts out by welding 31 layers of steel together, then heats and repeatedly hammers them together so many times that he eventually hits one million layers. He later turned the resulting Damascus steel cube into a karambit knife.